【真空系统】真空旋转阀-超高精度密封锁气
【真空系统】真空旋转阀-超高精度密封锁气
| 参数名称 | 参数值 |
|---|---|
| 品名 | 真空旋转阀,真空旋转给料阀,真空旋转给料器,真空旋转供料器,真空旋转卸料阀,真空卸料阀,真空星型卸料阀,真空锁气卸料器,真空密封卸料阀,真空卸料关风机,真空关风机,真空旋转关风器 |
| 输送介质 | 粉料,颗粒,部分粘连,小块料等 |
| 输送环境 | 真空系统环境 |
| 尺寸 | DN50 ~ DN1500,方口100*100 ~ 1500*1500,或非标定制 |
| 材质 | 不锈钢系列,哈氏合金,钛合金,铝合金,耐磨合金系列,陶瓷,碳化钨,特氟龙,四氟,聚氨酯,尼龙,耐磨400,耐磨500等 |
| 电机、减速机 | SEW、皖南、卧龙、国茂、西门子、ABB、Flender、NORD、住友,或者客户指定品牌 |
| 品牌 | 常州同得利,国盛,江苏同得利 |
| 联系电话(陈经理) | 18068546632(微信同号) |
物料:颗粒状沥青,大约80-90℃,卸料量:>4m³/h,转速:24r/min,材质:物料接触部分316L不锈钢,国标法兰 DN300-PN1.0 RF,链条传动真空型,叶片与叶片之间弧形(防粘),阀体进料口处设计导料嘴(防卡),轴封:聚四氟乙烯盘根密封,防爆电机:ExdbIIBT4 Gb IP55 2.2KW-4P。
真空旋转阀是真空系统里用于连续卸料并锁气保压的关键阀门,靠转子在阀体内旋转,把物料送入或送出真空容器,同时尽量减少外界空气漏进来。

真空旋转阀作用:
在真空下连续加料或排料:适合粉状、颗粒状物料在真空气力输送、除尘系统、反应釜加料等流程中使用。
保持系统真空稳定:通过阀内物料形成料封,减少空气从进料口进入真空腔,起到锁风、锁气作用。
常见场景:石化反应釜真空密闭加料、粉粒料输送、除尘与工艺配料系统。

真空旋转阀工作原理:
转子旋转送料:电机带动阀内转子连续旋转,物料从进料口落入转子格室,再被带出到排料口。
料封减少漏气:转子格室始终有部分被物料填满,形成物料密封层,降低真空侧与大气侧之间的空气泄漏。
特殊工况会加强密封:高真空或易积粉场合,阀体会设计通气接口、气体吹扫或双层耐压结构,防止物料卡滞和漏气增大。
通径和压力匹配:根据物料流量、系统真空度及压力波动选择合适通径和耐压等级。
尺寸:DN50.DN80.DN100.DN150.DN200.DN250.DN300.DN350.DN400.DN500.DN600.DN800.DN1000.DN1200.DN1500.或方口100*100 ~ 1500*1500.或非标定制。
材质:不锈钢系列,哈氏合金,钛合金,铝合金,耐磨合金系列,陶瓷,碳化钨,特氟龙,四氟,聚氨酯,尼龙,耐磨400.耐磨500等。
减速机、电机品牌:SEW、皖南、卧龙、国茂、西门子、ABB、Flender、NORD、住友,或者客户指定品牌。

部分客户需求:
物料:PP塑料粒子,耐温160度,真空系统卸料,负压输送,干机上料和下料,卸料量20立方/h,材质316喷涂碳化钨,之前用的德国Coperion科倍隆旋转阀,后期新建项目及产线需用国产一线品牌,减速机及电机品牌SEW。
五氧化二钒计量料仓,旋转阀尺寸DN150.真空上料,密度3350kg/m³,工作压力-90~2KPa,材质304衬PTFE。草酸计量料仓,密度1650kg/m³。五氧化二钒料仓,草酸料仓,DN200星型卸料器(卸料器采用304喷涂ETFE≥1mm)介质特性:草酸(1650kg/m³)、五氧化二钒(3350kg/m³)、温度(常温)。工作压力:-90~2KPA。
旋转阀,真空抽上去的细粉,负压输送,卸料量6吨/h,密度大概0.36t/m³,材质304精抛光,减速机、电机品牌选择:西门子、ABB、SEW、Flender、NORD。
我公司常州同得利/江苏同得利专业生产(B)GFY、YJD系列关风机(关风器)、星型卸料器、DS系列电动锁气器、YJD型旋转阀,快开清洗阀、防卡旋转阀、偏置防卡、风送直通式旋转阀、高温高压旋转阀、高温水冷式、刮板式自清洁、钛合金陶瓷碳化钨四氟特氟龙尼龙聚氨酯、破拱机、料仓刮料破拱器、打散破碎阀、螺旋输送机等产品。广泛应用于锂电池、食品、石油化工、制药、淀粉、油脂、化工干燥、粮食、饲料、塑料、除尘、冶金、环保、电子、煤炭、建筑、电力机械等行业设备上。用于固体粒料、粉料、超微粉体在气力输送及管网正负压状态下的卸料。
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Material: Granular asphalt, approximately 80-90 ℃, discharge capacity:>4m ³/h, speed: 24r/min, material: 316L stainless steel for material contact part, national standard flange DN300-PN1.0 RF, chain driven vacuum type, arc-shaped (anti sticking) between blades, designed guide nozzle (anti jamming) at the valve body inlet, shaft seal: PTFE packing seal, explosion-proof motor: ExdbIIBT4 Gb IP55 2.2KW-4P.
Vacuum rotary valve is a key valve used in vacuum systems for continuous unloading and air locking and pressure maintenance. It relies on the rotor to rotate inside the valve body, sending materials into or out of the vacuum container while minimizing the leakage of external air.
Function of vacuum rotary valve:
Continuous feeding or discharging under vacuum: suitable for powder and granular materials in processes such as vacuum pneumatic conveying, dust removal systems, and reactor feeding.
Maintain system vacuum stability: By forming a material seal inside the valve, air is reduced from entering the vacuum chamber through the feed port, which plays a role in air locking.
Common scenarios: Vacuum sealed feeding of petrochemical reaction vessels, transportation of powder and granular materials, dust removal and process batching systems.
Working principle of vacuum rotary valve:
Rotating rotor feeding: The motor drives the rotor inside the valve to rotate continuously, and the material falls into the rotor compartment from the feeding port and is then carried out to the discharge port.
Material sealing reduces air leakage: The rotor compartment is always partially filled with material, forming a material sealing layer to reduce air leakage between the vacuum side and the atmospheric side.
Special working conditions will enhance sealing: in high vacuum or powder prone situations, the valve body is designed with ventilation interfaces, gas blowing, or double-layer pressure resistant structures to prevent material jamming and increased gas leakage.
Diameter and pressure matching: Select the appropriate diameter and pressure resistance level based on material flow rate, system vacuum degree, and pressure fluctuations.
Size: DN50.DN80.DN100.DN150.DN200.DN250.DN300.DN350.DN400.DN500.DN600.DN800.DN1000.DN1200.DN1500. Or square mouth 100 * 100~1500 * 1500. or non-standard customization.
Materials: stainless steel series, Hastelloy, titanium alloy, aluminum alloy, wear-resistant alloy series, ceramics, tungsten carbide, PTFE, PTFE, polyurethane, nylon, wear-resistant 400. wear-resistant 500. etc.
Gearbox and motor brands: SEW, Wannan, Wolong, Guomao, Siemens ABB、Flender、NORD、 Sumitomo, or customer designated brand.
Partial customer requirements:
Material: PP plastic particles, temperature resistance of 160 degrees, vacuum system unloading, negative pressure conveying, dry machine loading and unloading, unloading capacity of 20 cubic meters/h, material 316 sprayed tungsten carbide, previously used German Coperion rotary valve, later new projects and production lines require domestic first-line brands, deceleration machine and motor brand SEW.
Vanadium pentoxide metering silo, rotary valve size DN150. vacuum feeding, density 3350kg/m ³, working pressure -90~2KPa, material 304 lined with PTFE. Oxalic acid metering silo, density 1650kg/m ³. Vanadium pentoxide silo, oxalic acid silo, DN200 star shaped unloader (unloader uses 304 spray ETFE ≥ 1mm) medium characteristics: oxalic acid (1650kg/m ³), vanadium pentoxide (3350kg/m ³), temperature (room temperature). Work pressure: -90~2KPA.
Rotary valve, fine powder vacuum drawn up, negative pressure conveying, discharge capacity of 6 tons/h, density of approximately 0.36 t/m ³, material 304 precision polished, reducer and motor brand selection: Siemens ABB、SEW、Flender、NORD。
Our company Changzhou Tongdeli/Jiangsu Tongdeli specializes in the production of (B) GFY, YJD series air shut-off fans (air shut-off devices), star shaped unloaders, DS series electric air locks, YJD type rotary valves, quick opening cleaning valves, anti jamming rotary valves, offset anti jamming, air delivery straight through rotary valves, high temperature and high pressure rotary valves, high temperature water-cooled, scraper self-cleaning, titanium alloy ceramic tungsten carbide PTFE PTFE nylon polyurethane, arch breaking machines, silo scraper crushers, breaking valves, screw conveyors and other products. Widely used in equipment for industries such as lithium batteries, food, petrochemicals, pharmaceuticals, starch, oils, chemical drying, grain, feed, plastics, dust removal, metallurgy, environmental protection, electronics, coal, construction, and power machinery. Used for unloading solid granules, powders, and ultrafine powders under pneumatic conveying and positive and negative pressure in pipeline networks.
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